Modification History
Not applicable.
Unit Descriptor
Unit descriptor |
This unit of competency covers the analysis of the performance, and performance verification of existing equipment. It is based on PMBTECH501A Analyse equipment performance . It involves calculating the theoretical performance components, gathering data, calculating performance and making recommendations based on verification results. |
Application of the Unit
Application of the unit |
This unit of competency applies to technicians who are responsible for setting up and operating performance verification trials and analysing the results to determine actual performance compared to theoretical performance of equipment and equipment components. It applies typically to the extrusion, automated casting or moulding sectors of the industry. This competency applies to all work environments and sectors within the industry, but does require both a theoretical/mathematical and a practical analysis of the process at a level equivalent to an analysis of screw performance in an extruder. The competency does not require knowledge of industry sectors and materials other than that in which the technician works. It assumes an understanding of the operation of all relevant equipment and processes but does not necessarily require them to be used personally. This competency is typically performed by a senior technician who will take the lead in the data gathering phase and then analyse the data. |
Licensing/Regulatory Information
Not applicable.
Pre-Requisites
Prerequisite units |
||
Employability Skills Information
Employability skills |
This unit contains employability skills. |
Elements and Performance Criteria Pre-Content
Elements describe the essential outcomes of a unit of competency. |
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the required skills and knowledge section and the range statement. Assessment of performance is to be consistent with the evidence guide. |
Elements and Performance Criteria
ELEMENT |
PERFORMANCE CRITERIA |
1. Determine theoretical performance |
1.1. Identify item of plant and plant components to be analysed 1.2. Locate and interpret design specification 1.3. Identify process materials being processed/to be processed during verification trial 1.4. Determine process material properties under process conditions 1.5. Calculate theoretical performance of components with that material under those conditions |
2. Conduct trial |
2.1. Design verification trial to be compatible with theoretical analysis 2.2. Check trial design to ensure occupational health and safety (OHS) issues are identified and addressed 2.3. Determine measurements needed from trial to yield required data 2.4. Select equipment suitable to give required measurements 2.5. Consult with relevant stakeholders 2.6. Arrange for verification trial with relevant process personnel 2.7. Set up required measurement equipment 2.8. Supervise trial and ensure trial conditions are appropriate 2.9. Collect trial data for analysis |
3. Verify performance of components |
3.1. Calculate actual performance from trial data 3.2. Compare theoretical with actual performance 3.3. Determine significance of variation between theoretical and actual performance 3.4. Investigate any suspicious results and take appropriate action |
4. Recommend required action |
4.1. Determine appropriate action to bring performance to desired level 4.2. Check that recommended action addresses any OHS issues 4.3. Consult with relevant stakeholders 4.4. Initiate the corrective action in accordance with company procedures 4.5. Determine measures to increase equipment productivity 4.6. Recheck performance after corrective action is implemented |
Required Skills and Knowledge
REQUIRED SKILLS AND KNOWLEDGE |
This section describes the skills and knowledge required for this unit. |
Required skills |
Required skills include the ability to:
|
Required knowledge |
Required knowledge includes:
|
Evidence Guide
EVIDENCE GUIDE |
|
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package. |
|
Overview of assessment |
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency. |
Critical aspects for assessment and evidence required to demonstrate competency in this unit |
Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action. Consistent performance should be demonstrated. In particular look to see that:
|
Context of and specific resources for assessment |
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations. Assessment will occur over a range of situations which will include disruptions to normal, smooth operation. Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions. |
Method of assessment |
It may be appropriate to assess this unit concurrently with relevant teamwork and communication units. It may be appropriate to assess this unit concurrently with other relevant units. |
Guidance information for assessment |
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed. |
Range Statement
RANGE STATEMENT |
|
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. |
|
Procedures |
All operations are performed in accordance with standard procedures and work instructions |
Equipment components |
This competency unit includes the analysis of equipment components such as:
|
Typical problems |
Typical problems include:
|
Unit Sector(s)
Unit sector |
Operational/technical |
Competency field
Competency field |
Co-requisite units
Co-requisite units |
||